(Above) This illustration is a cutaway view of the Space Shuttle  solid rocket booster (SRB) sections with callouts. The Shuttle’s two SRB’s are the largest solids ever built and the first designed for refurbishment and reuse. Standing nearly 150-feet high, the twin boosters provide the majority of thrust for the first two minutes of flight, about 5.8 million pounds, augmenting the Shuttle’s main propulsion system during liftoff.

The major design drivers for the solid rocket motors (SRM’s) were high thrust and reuse. The desired thrust was achieved by using state-of-the-art solid propellant and by using a long cylindrical motor with a specific core design that allows the propellant to burn in a carefully controlled marner.

At burnout, the boosters separate from the external tank and drop by parachute to the ocean for recovery and subsequent refurbishment. The boosters are designed to survive water impact at almost 60 miles per hour, maintain flotation with minimal damage, and preclude corrosion of the hardware exposed to the harsh seawater environment.

FACT: Each of the Shuttle’s solid rocket motors burns 5 tons of propellant per second, a total of 1.1 million pounds in 120 seconds. The speed of the gases exiting the nozzle is more than 6,000 miles per hour, about five times the speed of sound or three times the speed of a high-powered rifle bullet. The plume of flame ranges up to 500 feet long.

(Above) This painting is a Morton Thiokol (ATK) artist’s concept of the Space Shuttle during Solid Rocket Booster Separation.

FAST FACT: A stacked Solid Rocket Booster is the same height as the Statue of Liberty (not including pedestal) — 151 feet.

The two SRBs provide the main thrust to lift the space shuttle off the pad and up to an altitude of about 150,000 feet, or 24 nautical miles (28 statute miles). In addition, the two SRBs carry the entire weight of the external tank and orbiter and transmit the weight load through their structure to the mobile launcher platform. Each booster has a thrust (sea level) of approximately 3,300,000 pounds at launch.

The SRBs are ignited after the three space shuttle main engines’ thrust level is verified. The two SRBs provide 71.4 percent of the thrust at lift- off and during first-stage ascent. Seventy- five seconds after SRB separation, SRB apogee occurs at an altitude of approximately 220,000 feet, or 35 nautical miles (41 statute miles). SRB impact occurs in the ocean approximately 122 nautical miles (141 statute miles) downrange.

The SRBs are the largest solid- propellant motors ever flown and the first designed for reuse. Each is 149.16 feet long and 12.17 feet in diameter.

Each SRB weighs approximately 1,300,000 pounds at launch. The propellant for each solid rocket motor weighs approximately 1,100,000 pounds. The inert weight of each SRB is approximately 192,000 pounds.

Primary elements of each booster are the motor (including case, propellant, igniter and nozzle), structure, separation systems, operational flight instrumentation, recovery avionics, pyrotechnics, deceleration system, thrust vector control system and range safety destruct system.